2018 SUSTAINABILITY REPORT

Year: 2018
Published: 2019-07-15
Status: Processed

Extracted ESG KPIs

KPIs are organized by ESG aspects.

The types of emissions and respective emissions data.

Indicator Unit 2017 2018 Report Pages
Ammonia emissions, Saginaw, Michigan, USA Facility lbs 2066 2252 40
CO emissions, Saginaw, Michigan, USA Facility lbs 2427 2974 40
NOx emissions, Saginaw, Michigan, USA Facility lbs 104342 124749 40
PM10 (Primary) emissions, Saginaw, Michigan, USA Facility lbs 73530 73859 40
PM2.5 (Primary) emissions, Saginaw, Michigan, USA Facility lbs 4906 5349 40
SO2 emissions, Saginaw, Michigan, USA Facility lbs 387 422 40
SOx emissions, Saginaw, Michigan, USA Facility lbs 214 227 40
VOC emissions, Saginaw, Michigan, USA Facility lbs 85136 74739 40

Direct (Scope 1) and energy indirect (Scope 2) greenhouse gas emissions (in tonnes) and, where appropriate, intensity (e.g. per unit of production volume, per facility).

Indicator Unit 2017 2018 Report Pages
Decline in GHG emissions per unit 1.8% 38
Estimated annual CO2e avoided from energy reduction tCO2e 7800 38
GHG Emissions Intensity (tCO2e per Unit of Production) tCO2e per Unit of Production 0.0079 0.0091 38
Scope 1 GHG Emissions – Direct tCO2e 59581 62780 38
Scope 2 GHG Emissions – Indirect tCO2e 271533 262027 38
Scope 3 GHG Emissions – Other indirect tCO2e 15651 15766 38
Total GHG Emissions tCO2e 346764 340573 38

Total hazardous waste produced (in tonnes) and, where appropriate, intensity (e.g. per unit of production volume, per facility).

Indicator Unit 2018 Report Pages
Change in hazardous waste from 2017 -11.7% 42
Hazardous waste landfill tonnes 539 42
Hazardous waste per unit of production tonnes/unit of production 0.0001514 42
Hazardous waste produced tonnes 4626 42
Total hazardous waste tonnes 4626 42
Total hazardous waste volume reduction compared to 2017 reporting year % 11.7 41

Total non-hazardous waste produced (in tonnes) and, where appropriate, intensity (e.g. per unit of production volume, per facility).

Indicator Unit 2018 Report Pages
Change in non-hazardous waste from 2017 -5.8% 42
Non-hazardous waste composting tonnes 25 42
Non-hazardous waste incineration tonnes 146 42
Non-hazardous waste landfill tonnes 6142 42
Non-hazardous waste other treatment tonnes 204 42
Non-hazardous waste per unit of production tonnes/unit of production 0.0017957 42
Non-hazardous waste produced tonnes 54869 42
Non-hazardous waste recovery tonnes 80 42
Non-hazardous waste recycling tonnes 47983 42
Non-hazardous waste reuse tonnes 289 42
Percentage of waste generated ending up in landfill % 14.1 42
Percentage of waste reused, recycled, composted and recovered % 84.7 42
Total non-hazardous waste tonnes 54869 42

Description of how hazardous and non-hazardous wastes are handled, and a description of reduction target(s) set and steps taken to achieve them.

Indicator Unit 2018 Report Pages
Goal to divert waste from landfill by percentage unit of production from previous year % 4 41
Hazardous waste composting tonnes 291 42
Hazardous waste incineration tonnes 513 42
Hazardous waste other treatment tonnes 1531 42
Hazardous waste recovery tonnes 986 42
Hazardous waste recycling tonnes 216 42
Hazardous waste reuse tonnes 549 42
Total non-hazardous waste volume reduction compared to 2017 reporting year % 5.8 41

Direct and/or indirect energy consumption by type (e.g. electricity, gas or oil) in total (kWh in '000s) and intensity (e.g. per unit of production volume, per facility).

Indicator Unit 2017 2018 Report Pages
Diesel Energy Consumption kWh 1876372 2086320 39
Electricity Energy Consumption kWh 394437511 385520856 39
Energy Use Intensity (kWh Per Unit of Production) kWh per unit of production 22.8 23.5 39
Gasoline Energy Consumption kWh 3149835 2607918 39
Heat Energy Consumption kWh 2616947 2000557 39
Natural Gas Energy Consumption kWh 300001721 322373744 39
Propane Energy Consumption kWh 1266061 3107708 39
Total Energy Use kWh 703348446 717697104 39

Water consumption in total and intensity (e.g. per unit of production volume, per facility).

Indicator Unit 2017 2018 Report Pages
Municipal water supplies or other waste utilities water consumption Litres 1066643619 1066524591 43
Rainwater collected directly and stored by the plant Litres 1000 1000 43
Total Water Use Litres 1066644619 1085195591 43
Waste water from another organisation Litres 18670000 43
Water Use Intensity (Litres / Unit of Production) Litres / Unit of Production 34.7 35.5 43

Description of energy use efficiency target(s) set and steps taken to achieve them.

Indicator Unit 2016 2017 2018 Report Pages
Capex million USD 203 193 181 48
Estimated annual energy consumption reduction kWh 11100000 38

Total workforce by gender, employment type (for example, full- or part-time), age group and geographical region.

Indicator Unit 2016 2017 2018 Report Pages
Percentage of salaried employees who are engineers, Asia Pacific % 38 42 48 45
Percentage of salaried employees who are engineers, Europe and South America % 40 43 48 45
Percentage of salaried employees who are engineers, ISC (India Software Center) % 96 45
Percentage of salaried employees who are engineers, North America % 59 60 57 45
Percentage of salaried employees who are engineers, Total Across the Company % 50 52 54 45

Employee turnover rate by gender, age group and geographical region.

Indicator Unit 2018 Report Pages
Employee Turnover Count - 40 years old and under employees 2929 20
Employee Turnover Count - 41-59 years old employees 394 20
Employee Turnover Count - Australia employees 8 20
Employee Turnover Count - Brazil employees 35 20
Employee Turnover Count - China employees 662 20
Employee Turnover Count - Female employees 1184 20
Employee Turnover Count - France employees 7 20
Employee Turnover Count - Germany employees 6 20
Employee Turnover Count - India employees 61 20
Employee Turnover Count - Indonesia employees 4 20
Employee Turnover Count - Japan employees 1 20
Employee Turnover Count - Male employees 2224 20
Employee Turnover Count - Mexico employees 1820 20
Employee Turnover Count - Morocco employees 1 20
Employee Turnover Count - Over 60 years old employees 85 20
Employee Turnover Count - Poland employees 180 20
Employee Turnover Count - Turkey employees 1 20
Employee Turnover Count - United States employees 622 20
Employee Turnover Rate - 40 years old and under % 34.21 20
Employee Turnover Rate - 41-59 years old % 9.71 20
Employee Turnover Rate - Australia % 266.67 20
Employee Turnover Rate - Brazil % 16.43 20
Employee Turnover Rate - China % 28.25 20
Employee Turnover Rate - Female % 32.5 20
Employee Turnover Rate - France % 11.48 20
Employee Turnover Rate - Germany % 15 20
Employee Turnover Rate - India % 12.76 20
Employee Turnover Rate - Indonesia % 36.36 20
Employee Turnover Rate - Japan % 11.11 20
Employee Turnover Rate - Male % 23.48 20
Employee Turnover Rate - Mexico % 56.09 20
Employee Turnover Rate - Morocco % 2.33 20
Employee Turnover Rate - Over 60 years old % 17.07 20
Employee Turnover Rate - Poland % 11.38 20
Employee Turnover Rate - Turkey % 100 20
Employee Turnover Rate - United States % 12.32 20
Total Employee Turnover Count employees 3408 20
Total Employee Turnover Rate % 25.98 20

Number and rate of work-related fatalities occurred in each of the past three years including the reporting year.

Indicator Unit 2013 2014 2015 2016 2017 2018 Report Pages
Global Recordable Incident Rate 2.72 1.71 1.59 1.4 0.8 0.81 33
Number of Work-Related Fatalities 1 32
Rate of Work-Related Fatalities (per 100 workers) 0.007 32

Lost days due to work injury.

Indicator Unit 2013 2014 2015 2016 2017 2018 Report Pages
Global Lost Work Day Case Rate 0.7 0.47 0.3 0.38 0.24 0.28 33

Description of occupational health and safety measures adopted, and how they are implemented and monitored.

Indicator Unit 2017 2018 Report Pages
Employee health and safety training sessions in North America sessions 5267 33521 34
Employees covered by Safety Based on Prevention (SBP) program in Queretaro, Mexico employees 3000 34
Monthly safety walks in Queretaro, Mexico walks 11000 34
Number of people trained on Safety Based on Prevention (SBP) tool in Queretaro, Mexico people 350 34
One-on-one safety talks in Queretaro, Mexico talks 14000 34

The percentage of employees trained by gender and employee category (e.g. senior management, middle management).

Indicator Unit 2016 2017 2018 Report Pages
Employee health and safety training sessions in Asia Pacific sessions 3879 2698 34
Employee health and safety training sessions in Europe and South America sessions 1573 18450 34
Percentage of employees trained by category - Administrative Support % 57.4 21
Percentage of employees trained by category - Executives/Senior Level Officials and Managers % 71.63 21
Percentage of employees trained by category - First/Mid-Level Officials and Managers % 87.34 21
Percentage of employees trained by category - Professionals % 92.7 21
Percentage of employees trained by category - Sales Workers % 71.26 21
Percentage of employees trained by category - Technicians % 34.35 21
Percentage of employees trained by category - Total % 53.09 21
Percentage of employees trained by gender - Female % 43.45 21
Percentage of employees trained by gender - Male % 56.79 21
Percentage of employees trained by gender - Total % 53.09 21
R&D Expense million USD 233 249 279 48

Number of suppliers by geographical region.

Indicator Unit 2018 Report Pages
Number of direct materials and service suppliers 966 29
Number of suppliers for Assemblies 34 29
Number of suppliers for Bearings 38 29
Number of suppliers for Castings 56 29
Number of suppliers for Chemical Raw 14 29
Number of suppliers for Driveline 34 29
Number of suppliers for ECU 9 29
Number of suppliers for Electrical/Electronics 10 29
Number of suppliers for Extruded Parts 3 29
Number of suppliers for Fasteners 68 29
Number of suppliers for Forging (Hot, Cold, Cold Formed) 8 29
Number of suppliers for I-Shafts 7 29
Number of suppliers for Machined Parts 57 29
Number of suppliers for Motors 6 29
Number of suppliers for Outside Services 26 29
Number of suppliers for Plastic Components 68 29
Number of suppliers for Powder Metal Component 30 29
Number of suppliers for Rubber Components 85 29
Number of suppliers for Service 313 29
Number of suppliers for Springs 13 29
Number of suppliers for Stampings 61 29
Number of suppliers for Steel 10 29
Number of suppliers for Tubing 14 29
Number of suppliers for Wire Harness 2 29

Description of practices used to identify environmental and social risks along the supply chain, and how they are implemented and monitored.

Indicator Unit 2018 Report Pages
Number of operations assessed using SBP tool in Queretaro, Mexico operations 440 34

Description of practices relating to observing and protecting intellectual property rights.

Indicator Unit 2013 2014 2015 2016 2017 2018 Report Pages
Global Issued Patents Per Year 58 59 70 72 91 106 48
Global Patent Filings Per Year 97 149 173 257 233 203 48

The types of emissions and respective emissions data.

Standard Indicator Unit 2017 2018
Airborne Particulate Matter (PM) Emissions lbs 78436 79208
NOₓ Emissions lbs 104342 124749
PM10 Emissions lbs 73530 73859
PM2.5 Emissions lbs 4906 5349
SOₓ Emissions lbs 601 649

Direct (Scope 1) and energy indirect (Scope 2) greenhouse gas emissions (in tonnes) and, where appropriate, intensity (e.g. per unit of production volume, per facility).

Standard Indicator Unit 2017 2018
Direct GHG Emissions (Scope 1) tCO2e 59581 62780
Indirect Energy Emissions (Scope 2) tCO2e 271533 262027
Total GHG Emissions tCO2e 346764 340573
Total GHG Emissions Intensity (By Unit Product) tCO2e per Unit of Production 0.0079 0.0091
Total Other Indirect Energy Emissions (Scope 3) tCO2e 15651 15766

Total hazardous waste produced (in tonnes) and, where appropriate, intensity (e.g. per unit of production volume, per facility).

Standard Indicator Unit 2018
Hazardous Waste Landfilling tonnes 539
Total Hazardous Waste tonnes 4626
Total Hazardous Waste Intensity (By Unit Product) tonnes/unit of production 0.0001514

Total non-hazardous waste produced (in tonnes) and, where appropriate, intensity (e.g. per unit of production volume, per facility).

Standard Indicator Unit 2018
Non-Hazardous Waste Incineration tonnes 146
Non-Hazardous Waste Landfilling tonnes 6142
Non-Hazardous Waste Recycled tonnes 47983
Non-Hazardous Waste Reused tonnes 289
Total Non-Hazardous Waste Incineration tonnes 146
Total Non-Hazardous Waste Intensity (By Unit Product) tonnes/unit of production 0.0017957

Description of how hazardous and non-hazardous wastes are handled, and a description of reduction target(s) set and steps taken to achieve them.

Standard Indicator Unit 2018
Non-Hazardous Waste Intensity Reduction Percentage Compared to Last Year % 5.8
Target Hazardous Waste Intensity Reduction Percentage Compared to Last Year % 4

Direct and/or indirect energy consumption by type (e.g. electricity, gas or oil) in total (kWh in '000s) and intensity (e.g. per unit of production volume, per facility).

Standard Indicator Unit 2017 2018
Diesel Fuel Consumption kWh 1876372 2086320
Energy Consumption Intensity (By Unit Product) kWh per unit of production 22.8 23.5
Gasoline Consumption kWh 3149835 2607918
Natural Gas Consumption kWh 300001721 322373744
Propane and Butane Consumption kWh 1266061 3107708
Purchased Electricity kWh 394437511 385520856
Purchased Heating kWh 2616947 2000557
Total Energy Consumption kWh 703348446 717697104

Water consumption in total and intensity (e.g. per unit of production volume, per facility).

Standard Indicator Unit 2017 2018
Municipal Water Consumption Litres 1066643619 1066524591
Total Water Withdrawal Litres 1066644619 1085195591
Water Consumption Litres 1066644619 1085195591
Water Withdrawal Intensity Litres / Unit of Production 34.7 35.5

Description of energy use efficiency target(s) set and steps taken to achieve them.

Standard Indicator Unit 2016 2017 2018
Energy Consumption Reduction Compared to Last Year kWh 11100000
Investment in Energy-saving and Emission-reduction Technology Transformation million USD 203 193 181

Description of whether there is any issue in sourcing water that is fit for purpose, water efficiency target(s) set and steps taken to achieve them.

Standard Indicator Unit
Water Consumption Reduction Compared to Last Year million L

Description of the significant impacts of activities on the environment and natural resources and the actions taken to manage them.

Standard Indicator Unit
Total Investment in Ecological Restoration million USD

Total workforce by gender, employment type (for example, full- or part-time), age group and geographical region.

Standard Indicator Unit 2016 2017 2018
Number of Employees Aged 30-50 employees
Number of Employees Aged Above 50 employees
Number of Employees in Australia employees
Number of Employees in Brazil employees
Number of Employees in France employees
Number of Employees in Germany employees
Number of Employees in India employees
Number of Employees in Indonesia employees
Number of Employees in Italy employees
Number of Employees in Japan employees
Number of Employees in Korea employees
Number of Employees in Mainland China employees
Number of Employees in Mexico employees
Number of Employees in Morocco employees
Number of Employees in Poland employees
Number of Employees in Turkey employees
Number of Employees in United States employees
Number of Female Employees employees
Number of Male Employees employees
Number of Total Employees employees
Percentage of Bachelor's Degree Employees % 50 52 54
Percentage of Employees Aged 30-50 %
Percentage of Employees Aged Above 50 %
Percentage of Female Employees %
Percentage of Male Employees %

Employee turnover rate by gender, age group and geographical region.

Standard Indicator Unit 2018
Turnover Rate of Employees in Australia % 266.67
Turnover Rate of Employees in Brazil % 16.43
Turnover Rate of Employees in France % 11.48
Turnover Rate of Employees in Germany % 15
Turnover Rate of Employees in India % 12.76
Turnover Rate of Employees in Indonesia % 36.36
Turnover Rate of Employees in Japan % 11.11
Turnover Rate of Employees in Mainland China % 28.25
Turnover Rate of Employees in Mexico % 56.09
Turnover Rate of Employees in Morocco % 2.33
Turnover Rate of Employees in Poland % 11.38
Turnover Rate of Employees in Turkey % 100
Turnover Rate of Employees in United States % 12.32
Turnover Rate of Female Employees % 32.5
Turnover Rate of Male Employees % 23.48
Turnover Rate of Total Employees % 25.98

Number and rate of work-related fatalities occurred in each of the past three years including the reporting year.

Standard Indicator Unit 2018
Number of Work-related Fatalities 1
Work-related Fatalities Rate per 100 workers 0.007

Lost days due to work injury.

Standard Indicator Unit 2013 2014 2015 2016 2017 2018
Lost Time Injury Frequency Rate (LTIFR/LTIR) 0.7 0.47 0.3 0.38 0.24 0.28

Description of occupational health and safety measures adopted, and how they are implemented and monitored.

Standard Indicator Unit 2018
Number of People Receiving Training on Work Safety people 350

The percentage of employees trained by gender and employee category (e.g. senior management, middle management).

Standard Indicator Unit 2018
Percentage of Employees Trained % 53.09
Percentage of Trained Female Employees % 43.45
Percentage of Trained Male Employees % 56.79

Number of suppliers by geographical region.

Standard Indicator Unit 2018
Number of Total Suppliers 966

Description of practices used to identify environmental and social risks along the supply chain, and how they are implemented and monitored.

Standard Indicator Unit 2018
Number of Suppliers Participated in Sustainability Risk Assessment operations 440

Description of practices relating to observing and protecting intellectual property rights.

Standard Indicator Unit 2013 2014 2015 2016 2017 2018
Number of Patents Applied 97 149 173 257 233 203
Number of Patents Granted 58 59 70 72 91 106